Understanding FeRFA Flooring Standards: Choosing the Right Resin Floor for Your Facility

When it comes to resin flooring, knowing exactly what your site needs and making the right investment can appear complicated and time consuming, especially given the flooring and coatings related jargon.
At New Guard Coatings, we’re often asked a whole range of questions regarding flooring, including things such as:
- “Which resin floor type is best for food manufacturing facilities?”
- “What coating thickness do I require to withstand for forklift traffic?”
- “Which is the best coating option if I have limited downtime in my facility?”
For anyone responsible for floor coatings, including facilities managers, project managers, warehouse operators, engineers and architects; FeRFA standards provide a trusted framework for selecting the correct coating system before starting your project.
FeRFA’s classification system answers all of the above by grouping resin flooring into eight clear categories, from simple floor seals to heavy-duty screeds. Below we breakdown these categories into a simple easy-to-follow table which explains the differences. The classification ultimately helps both end users / applications and specifiers speak the same language. Each category is defined by the overall coating thickness and durability, and the typical area of use.
FeRFA Resin Flooring Classification Table:
|
1 |
Floor Seal |
A thin, two-or-more-coat system, often solvent- or water-borne, that protects and enhances the existing substrate. |
Light Duty |
Up to 150 µm |
|
2 |
Floor Coating |
A solvent-free, two-or-more-coat system that provides a hard-wearing and decorative finish with improved resistance to abrasion. |
Light to Medium Duty |
150 µm to 300 µm |
|
3 |
High Build Floor Coating |
A thicker, solvent-free epoxy coating that offers excellent wear and chemical resistance for industrial and commercial floors. |
Medium Duty |
300 µm to 1000 µm |
|
4 |
Multi-layer Flooring |
A "sandwich" system built with multiple layers of coatings and aggregates. It is often used for decorative purposes, like acrylic flake systems. |
Medium to Heavy Duty |
> 2 mm |
|
5 |
Flow Applied Flooring |
Also known as "self-smoothing" or "self-leveling," this system is seamless, durable, and resistant to many chemicals. |
Medium to Heavy Duty |
2 mm to 3 mm |
|
6 |
Resin Screed Flooring |
A trowel-finished system that is heavily filled with aggregates and sealed to minimize porosity. |
Medium to Heavy Duty |
> 4 mm |
|
7 |
Heavy Duty Flowable Flooring |
A heavy-duty, seamless floor designed for areas with heavy traffic and chemical spills. It can be installed relatively quickly. |
Heavy to Very Heavy Duty |
4 mm to 6 mm |
|
8 |
Heavy Duty Resin Flooring |
A trowel-applied, aggregate-filled system that is very durable and impervious throughout its thickness. It is highly resistant to impact, abrasion, and chemicals. |
Very Heavy Duty |
> 6 mm |
When working with our customers we always recommend considering five key points, as these can vary massively depending on the given industry – from manufacturing to logistics, or engineering to food facilities.
1. Traffic
Pedestrian? Trolleys? Forklifts? Continuous heavy loads? Often categorised as light, medium or heavy.
2. Expected Lifespan (life to first maintenance).
Short-term refurbishment or long-term infrastructure investment?
3. General Exposure
Is there anything over and above the traffic requirements? Such as cleaning chemicals, oils, acids, solvents?
4. Hygiene Requirements
Is the area inspected, washed down, or regulated? Is there a low oudor requirement?
5. Finish Appearance
How do you want the floor to look? Is there a particular colour or gloss level?
Whether you’re upgrading a warehouse, fitting out a food production facility, or simply trying to decide between a quick coating for a special visit or something more long-term – we are always happy to help. A correct product choice or specification saves time, reduces maintenance costs, and if required, ensures compliance with industry standards. At New Guard Coatings we can offer you:-
- Technical advice based on FeRFA standards
- Guidance on product selection
- Support for specifiers, buyers, contractors and end users
- Access to and choice from trusted, high-performance resin flooring brands
From proposal to delivery, you’ll have reliable, practical advice tailored to your project’s needs – optimising both your cost outlay and saving you time!
-
EpoSeal DPM 1C
Description EpoSeal DPM 1C is a two part, solvent free, one coat epoxy based coating designed to ...
EpoSeal DPM 1C
EpoSeal DPM 1C is a two part, solvent free, one coat epoxy based coating designed to be used as a damp tolerant primer and damp-proof membrane, for use with the KDR Resin Systems range of flooring systems. -
EpoSeal DPM
Description EpoSeal DPM is a two part, solvent free, epoxy based coating designed to be used as a...
EpoSeal DPM
EpoSeal DPM is a two part, solvent free, epoxy based coating designed to be used as a damp tolerant primer and damp-proof membrane, for use with the KDR Resin Systems range of flooring systems. -
EpoPrime OT
Description EpoPrime OT is a two part, epoxy based coating for substrates with residual oil conta...
EpoPrime OT
EpoPrime OT is a two part, epoxy based coating for substrates with residual oil contamination prior to the application of KDR Resin Systems range of flooring systems. -
EpoPrime Rapid
Description EpoPrime Rapid is a two part, solvent free, rapid cure epoxy based coating designed f...
EpoPrime Rapid
EpoPrime Rapid is a two part, solvent free, rapid cure epoxy based coating designed for use with the KDR Resin Systems range of flooring systems. -
EpoPrime FC
Description EpoPrime FC is a two part, solvent free, fast cure epoxy based coating designed for u...
EpoPrime FC
EpoPrime FC is a two part, solvent free, fast cure epoxy based coating designed for use with the KDR Resin Systems range of flooring systems. -
Sherwin Williams Resuflor Screed
A heavy duty, epoxy resin floor screed, with high chemical resistance and strong colour definitio...
Sherwin Williams Resuflor Screed
A heavy duty, epoxy resin floor screed, with high chemical resistance and strong colour definition Available as 22.5kg and 45kg, in many colours -
Sherwin William Resuflor SFL
Resuflor SL X is a self levelling epoxy resin seamless floor finish with low VOC content, with no...
Sherwin William Resuflor SFL
Self-levelling epoxy resin seamless floor finish Available as 29.52kg in many colours -
Sherwin Williams Cemcrete SM
Sher-Crete™ SM is a water based, polymer modified cementitious coating designed for application t...
Sherwin Williams Cemcrete SM
Two pack polymer modified smooth cementitious floor and wall coating. Available in 17kg tubs. -
Sherwin Williams Resuflor GC-UVR
Resuflor GC UVR is a two-pack epoxy grout for Resuflor Screed and Resuflor Q Screed. This thixotr...
Sherwin Williams Resuflor GC-UVR
A two-pack epoxy grout. Available as 5kg and 30kg -
Sherwin Williams Resudeck ST
Technical Information: Resudeck ST is a two-pack, high build, hard wearing polyurethane floor coa...
Sherwin Williams Resudeck ST
Two pack polyurethane high build floor coating Available in 18.84kg tub -
Sherwin Williams Resuflor HB
Resuflor HB (formerly known as Resucoat HB) is a two-pack, high performance floor coating, provid...
Sherwin Williams Resuflor HB
Resuflor HB (formerly known as Resucoat HB) is a two-pack, high performance floor coating, providing a hygienic, easy-clean and hard-wearing resin floor system. Available in 5kg and 25kg packages, in many colours -
Resuflor WB Clear
Technical Information: Resuflor WB Clear is a two pack water based epoxy floor coating with excel...
Resuflor WB Clear
A two-pack water-based epoxy floor coating with excellent adhesion to concrete, wood and other surfaces providing attractive, hard-wearing dust-free finishes. Resuflor WB Clear can act as a curing membrane to increase the hardness of concrete by allowing full hydration of cement and can be applied to new concrete, 7 days after being poured. -
Resuflor WB
Resuflor WB Colour is a two-pack water-based epoxy resin flooring with very low VOC content. The ...
Resuflor WB
A two-pack water-based epoxy coloured floor coating. Available in 5kg and 10kg, and in many different colours
